7 Spacecraft to critical for the ISS survival
By Bill D’Zio
March 7, 2020
Credit: NASA
Astronauts on the International Space Station cannot take a trip to the grocery store, local home improvement store, got to the laundromat or drop off trash and recyclables at the curb. Astronauts on the ISS can’t easily take a stroll out to the local store.  In fact, it takes hours of preparation just to be able to do a spacewalk. The ISS needs to be self-sufficient for extended periods of time.  If something is broken the ISS either has to have a spare in orbit or have to wait until a replacement part is launched to the station.

The logistics of keeping the ISS running are complicated. The space logistics include moving to and from the space station:

1.     astronauts and cosmonauts

2.     science experiments and equipment

3.     food

4.     water

5.     air

6.     spare parts

7.     and other supplies (clothing, medical etc.)

ISS logistics are a highly coordinated international operation that must be executed with near perfection, every time or the safety of the space station and the crew could be jeopardized. This international effort utilizes more than one spacecraft. The ability to have back up options is important.  An accident with a launch vehicle or spacecraft requires an investigation to understand why the craft malfunctioned and that the issue will not repeat.  In an 8-month span between October 2014 and June 2015, there were three different resupply missions were lost during or shortly after launch, each from different rockets and different companies.

Here are several of the spacecraft that are required to keep the ISS in operation.

Crew Dragon

Crew Dragon details.

Cygnus

Learn about Cygnus spacecraft

Dream Chaser

Learn about SNC Dream Chaser

CST-100

Learn about SNC Dream Chaser

Progress Spacecraft

The Progress is a Russian expendable cargo spacecraft derived from the manned Soyuz spacecraft. Its purpose is to deliver supplies needed to sustain human presence in orbit. While it does not carry a crew it can be boarded by astronauts when docked with a space station, hence it being classified as manned by its manufacturer. .

Soyuz spacecraft

From 2011, the the Soyuz spacecraft has been the only means to and from the ISS for Crew. 

The H-II Transfer Vehicle (HTV)

HTV is an expendable, automated cargo spacecraft used to resupply the Kibō Japanese Experiment Module (JEM) and the International Space Station (ISS).
Dream Chaser

The Dream Chaser Cargo System is a US reusable lifting body spaceplane being developed by Sierra Nevada Corporation (SNC) Space Systems. Originally was intended as a crewed vehicle, the Dream Chaser Space System would have been capable of carrying up to seven people to and from low Earth orbit, however was selected by NASA for resupply missions in place of crewed missions.  SNC still plans on offering a crewed version in the future with a useful life of at least 25 round trip missions.

 The cargo Dream Chaser will resupply the International Space Station with both pressurized and unpressurized cargo. The vehicle will launch vertically on rocket inside of a 5 meter fairing and deliver 5,500 kg of pressurized and unpressurized cargo to the International Space Station.

Dream chasser differs from a typical airplane by not having a large wing structure that provide the lift to keep the vehicle in the air. Dream Chaser instead is a lifting body (the fusulage is used to lift) and  does have small winglets, or fins, to provide directional stability in flight. 

Similar to the Space Shuttle, Dream Chaser allows for a low-g reentry allows and lifting-body design gives Dream Chaser a higher lift-to-drag ratio and allows for greater cross-range landing capability, meaning the landing zone is greatly increased.

Credit: SNC

Dreamchaser seen during testing.

Dragon 2

Dragon 2 or Crew Dragon is a reusable spacecraft developed and manufactured by U.S. aerospace manufacturer SpaceX, intended as the successor to the Dragon cargo spacecraft. The spacecraft launches atop a Falcon 9 rocket and return via ocean splashdown. In comparison to the original cargo Dragon spacecraft, Dragon 2 has larger windows, upgraded flight computers and avionics, improved solar arrays, and a modified outer design.

The Crew Dragon spacecraft is capable of carrying up to 7 passengers to and from Earth orbit, and beyond. The pressurized section of the capsule can carry a mix of both people and environmentally sensitive cargo. Contained within the nose cone are the Draco thrusters, which allow for orbital maneuvering.

Dragon’s trunk not only carries unpressurized cargo but also supports the spacecraft during ascent. The trunk remains attached to Dragon until shortly before reentry into Earth’s atmosphere.

  • DIAMETER  4m/13ft

  • HEIGHT  8.1m/26.7ft

  • CAPSULE VOLUME 9.3m3/328ft3

  • TRUNK VOLUME  37m3/1300ft3

  • LAUNCH PAYLOAD MASS 6,000kg/13,228lbs

  • RETURN PAYLOAD MASS  3,000kg/6,614lbs

Credit: NASA

Crew Dragon seen during it's Demo-1 mission.

CST-100
The Boeing Starliner or  CST-100 - Crew Space Transportation-100 is a spacecraft designed and manufactured by Boeing as its participation in NASA's Commercial Crew Development (CCDev) program to transport people to the International Space Station (ISS). NASA awarded contracts under the Commercial Crew Transportation Capability (CCtCap) to Boeing for the CST-100 Starliner (up to $4.2B).   The Boeing CST-100 Starliner is the first American orbital space capsule to land on American soil rather than in an ocean.  The Starliner has a weldless structure and is designed to be reusable up to 10 times with a six-month turnaround time. The CST-100 incorporates technology from Boeing Airplanes such as wireless internet and tablet technology for crew interfaces.  Boeing plans to utilize the U.S. Air Force’s Launch Complex 41 at Cape Canaveral, Florida, to launch an Atlas V rocket.
  • DIAMETER 4.56 m/14.96ft
  • HEIGHT 5.03 m/16.50ft
  • CAPSULE VOLUME 11m3/ 388.46ft3
  • TRUNK VOLUME  ?m3/ ?ft3
  • LAUNCH MASS  13,000 kg
  • LAUNCH PAYLOAD MASS TBDkg/TBDlbs
  • RETURN PAYLOAD MASS  TBDkg/TBDlbs

 

Boeing's CST-100 Starliner spacecraft being transported from NASA's Kennedy Space Center to a facility at Cape Canaveral Air Force Station on Thursday, Nov. 21, 2019 in preparation for launch atop a United Launch Alliance Atlas V rocket ahead of Boeing’s uncrewed Orbital Flight Test to the International Space Station. Credit NASA
Progress
The Progress resupply vehicile is an automated, unpiloted Russian expendable cargo spacecraft derived from the manned Soyuz spacecraft. Its purpose is to deliver supplies and fuel to the International Space Station needed to sustain human presence in orbit. While it does not carry a crew it can be boarded by astronauts when docked with a space station, hence it being classified as manned by its manufacturer. 

The Progress also has the ability to raise the Station's altitude and control the orientation of the Station using the vehicle's thrusters while docked with the Space Station.

Both the Progress M and M1 versions have a pressurized Cargo Module to carry supplies, a Refueling Module that holds fuel tanks containing propellant and pressurized gases, and an Instrumentation/Propulsion Module where the Progress systems equipment and thrusters are located.

The Progress spacecraft is launched to the space station from the Baikonur Cosmodrome in Kazakhstan aboard a Soyuz rocket. It normally docks to the end of the Station's Russian Zvezda Service Module, but it can also dock to the bottom of the Pirs Docking Compartment.

Progress Specifications

First launch to ISS: 2000
Launch site: Baikonur Cosmodrome, Kazakhstan
Launch vehicle: Soyuz rocket
Length: 7.4 m (24.3 ft)
Diameter: 2.7 m (8.9 ft)
Launch mass: 7,440 kg (16,402 lb)
Cargo mass: 1,700 kg (3,748 lb)
Pressurized volume: 7 m3 (247.2 ft3)
Unpressurized volume: N/A
Length on orbit: 6 months
Docking method/location: Automatic docking/Russian segment
Return method: Destructive reentry

2019 progress spacecraft docking with ISS Credit NASA
Progress M1-3 seen docked at the bottom of the Zvezda module of the ISS during STS-106. Credit NASA
Cygnus

Cygnus is a unmanned cargo delivery Spacecraft supporting the International Space Station

Northrop Grumman (formerly Orbital ATK) developed the Cygnus advanced maneuvering spacecraft to provide cargo delivery services under a NASA Commercial Orbital Transportation Services (COTS) Space Act Agreement. Cygnus supports flights to the International Space Station under the Commercial Resupply Service (CRS) contract. Under the initial $1.9 billion CRS contract, Northrop Grumman was contracted for 11 missions delivering approximately 30,000 kilograms of cargo to the space station. The  1st of these was successfully launched 18 September 2013 and subsequently completed in early 2014. Under the follow-on CRS contract, Northrop Grumman was contracted to provide at least 6 missions carrying over 20,000 kg of cargo to the ISS.

Cygnus consists of a service module and a pressurized cargo module.

Although unmanned, the Cygnus avionics was designed to fully meets all of the demanding NASA safety requirements imposed on human-rated vehicles.  The service module incorporates avionics developed by Northrop Grumman and guidance and navigation components that allow for fully autonomous rendezvous with the space station.  Cygnus service module is partially derived from and incorporated learnings from GEOStarTM, LEOStarTM.    Cygnus is capable of producing 3.5kW with 2 fixed wing UltraFlexTM solar arrays, ZTJ Gallium Arsenide cells.

For propulsion, Cygnus is dual-mode.  It utilizes hypergolic propellants either N2H4/MON-3 or N2H4 Propellant.  (hydrazine and nitrogen tetroxide)

The pressurized cargo module portion of the Spacecraft is manufactured by Thales Alenia Space and incorporated design features and lessons learned from Multi-Purpose Logistics Module.  It has a cargo capacity of up to 3,750 kg and a pressurized Volume of 26.2 m3.  Cygnus can berth on Node 1 or Node 2 utilizing the Common Berthing Mechanism (CBM).

NASA uses Cygnus to carry crew supplies, spare equipment and scientific experiments to the space station.

  • DIAMETER 3.01 m/9.87ft
  • HEIGHT 5.07 m/16.63 ft
  • VOLUME 18.9m3/ 667.45ft3
  • TRUNK VOLUME  ?m3/ ?ft3
  • LAUNCH MASS  6,000 kg
  • LAUNCH PAYLOAD MASS  3,500 kg / 7,716 lbs
  • RETURN PAYLOAD MASS  0kg / 0lbs

 

 

Credit: NASA   Cygnus seen here in October 2015 being loaded for an unmanned cargo delivery to the International Space Station

Oct. 20, 2015 - Equipment and supplies loaded aboard a Cygnus spacecraft at NASA's Kennedy Space Center in Florida. credit: NASA/Dimitri Gerondidakis

The H-II Transfer Vehicle (HTV)Kounotori (こうのとり, Kōnotori, “Oriental stork” or “white stork”), is built and developed in Japan.  The HTV is an unmanned cargo transfer spacecraft that delivers supplies to the International Space Station (ISS).

The HTV launches from the Tanegashima Space Center aboard an H-IIB launch vehicle with up to 6,000kg of supplies. After the supplies are unloaded, the HTV is  loaded with waste materials, including used experiment equipment or used clothes. The HTV will then undock and separate from the ISS and reenter the atmosphere, incinerating the craft and all of it’s contents. While the HTV is berthed to the ISS, the crew can enter and remove the supplies from the HTV Pressurized Logistics Carrier.

HTV specifications

Item Specification
Length Approx. 10m (including thrusters)
Diameter Approx. 4.4m
Total Mass Approx. 10,500kg
Cargo capacity
(supplies and equipment)
Approx. 6,000kg
-Pressurized cargo: 4,500kg
-Unpressurized cargo: 1,500kg
Cargo capacity (waste) Approx. 6,000kg
Target orbit to ISS Altitude: 350km to 460km
Inclination: 51.6 degrees
Maximum duration of a mission Solo flight: Approx. 100 hours
Stand-by (on orbit): More than a week
Berthed with the ISS: Maximum 30 days
Details of The H-II Transfer Vehicle (HTV) Credit JAXA
KOUNOTORI5 unberthing Credit JAXA
Soyuz

The Soyuz spacecraft succeeded the Russian Voskhod spacecraft and was originally designed as part of the Soviet crewed lunar programs.   An advantage Soyuz had over the Space Shuttle was the ability to abort in the event of a failure with the launch vehicle. The Soyuz spacecraft is launched on a Soyuz rocket and has needed leverage the abort feature successfully protecting the crew in the process. 

Since November 2000, at least one Soyuz has always been at the International Space Station, generally to serve as a lifeboat should the crew have to return to Earth unexpectedly.The retirement of the US Space Shuttle in 2011 left the Soyuz TMA as the sole means of transportation for crew members going to or returning from the orbiting laboratory.

The Soyuz rendezvous and docking with the International Space Station are both automated processes.  The Soyuz crew also has the capability to manually intervene or execute these operations. Once docking is complete, the crew members must equalize the air pressure of the Soyuz with the Station before opening the hatches.

No more than three crew are able to launch and return to Earth from the station aboard a Soyuz TMA spacecraft. Upon return to Earth, the vehicle lands on the flat steppe of Kazakhstan in central Asia.

The return to Earth aboard a Soyuz takes less than 3.5 hours.

Soyuz Specifications

Length: 22.9 feet

Diameter: 8.9 feet

Mass Descent module: 6,393 pounds

Orbital module: 2,866 pounds

Propulsion module: 5,732 pounds

Solar array span: 34.8 feet

Volume Descent module: 141.3 ft3

Orbital module: 229.5 ft3

Descent g-loads: 4-5 times the force of gravity

Landing speed: 6.6 feet per second

 

The Soyuz MS-03 crew ship (foreground) and the Progress 66 cargo craft are pictured as the International Space Station orbits about 250 miles above Earth Credit: NASA 
At the Integration Facility at the Baikonur Cosmodrome in Kazakhstan, the Soyuz TMA-08M spacecraft stands ready to be moved into place March 22 for its encapsulation into the third stage of a Soyuz booster rocket. Credit: NASA
About The Author
Bill D'Zio

Bill D'Zio

Co-Founder at WestEastSpace.com

Bill founded WestEastSpace.com after returning to China in 2019 to be supportive of his wife's career. Moving to China meant leaving the US rocket/launch industry behind, as USA and China don't see eye to eye on cooperation in space. Bill has an engineering degree and is an experienced leader of international cross-functional teams with experience in evaluating, optimizing and awarding sub-contracts for complex systems. Bill has worked with ASME Components, Instrumentation and Controls (I&C) for use in launch vehicles, satellites, aerospace nuclear, and industrial applications.

Bill provides consulting services for engineering, supply chain, and project management.

 

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